Can a foundation crack because it was built wrong?
In short: Some foundations crack and bend more than they should because of how they were designed or built, for example thin or shallow beams, missing or misplaced reinforcing steel, weak concrete or a poorly prepared building pad. A deficient foundation cannot bridge ordinary soil movement that a properly built one would handle. It is identified by comparing the distress with the foundation's actual construction.
What counts as a construction deficiency?
Texas engineering guidelines list inadequate design or construction as one of the causes of residential foundation distress, alongside soil shrink and swell, unanticipated loads, material deterioration, compressible soils, landscaping, leaking plumbing and slope instability 1.
Common examples include:
- Undersized or shallow perimeter beams. In Oklahoma the active zone, the depth of soil whose moisture changes with the climate, has been estimated at roughly 0.5 to 4 meters (about 1.5 to 13 feet) 5, so a shallow beam bears within soil that shrinks and swells.
- Missing or misplaced reinforcing steel. Reinforcement needs adequate concrete cover; industry guidance calls for at least 2 inches of cover to protect steel from corrosion 2.
- Poor concrete placement. High-slump concrete or extra water, improper finishing and inadequate curing all increase cracking 2.
- Poor pad and subgrade preparation. Concrete guidance calls for a stable, compacted, level subgrade and lists poor subgrade preparation among the main causes of cracking 2. Compacted Oklahoma soils can also settle after construction when their moisture content rises 6.
- Missing joints. Omitting isolation and contraction joints, or improper jointing, is among the listed causes of cracking 2.
What are the signs of a construction deficiency?
These signs are not unique to construction problems. Texas guidelines note that signs such as cracked drywall or racked door frames do not necessarily mean inadequate structural performance 1, and most random cracks that appear at an early age, though unsightly, rarely affect structural integrity 2; see material shrinkage and thermal cracking.
How is a construction deficiency evaluated?
Performance against tolerances
Engineers judge a foundation's performance by deflection (how much it bows over a length) and tilt (how much it slopes overall).
| Measure | Benchmark |
|---|---|
| Deflection | L/360, used as an analogous deflection limit 13 |
| Tilt | More than about 1% is usually noticeable 1; FPA uses 1% as a limit 3 |
| As-built levelness | ACI 117 allows 1.5 inches overall; most residential slabs are within about 1 inch 3 |
Because new slabs are not perfectly level, the Foundation Performance Association notes that movement cannot be determined accurately without a baseline elevation survey 3. See tolerances and standards and elevation surveys.
Checking what was built
Texas guidelines separate structural integrity (load capacity, stability and material condition) from foundation performance (safety, function, durability and habitability) 1. Confirming a construction deficiency means checking the actual beam size and depth, steel placement and concrete condition, for example by excavating at the beam edge or coring the slab.
How is a deficient foundation typically addressed?
Texas guidelines list underpinning, grouting, mudjacking, crack injection, tendon stressing, and partial demolition and reconstruction among slab repair methods 4. They note that underpinning locations, sizes and depths must be specified and that underpinning does not improve the areas that are not underpinned 4. Where a foundation is unsafe, the guidelines call for the client and civil authorities to be informed immediately 1. See slab or foundation replacement and steel push piers.
Related
- Tolerances and Standards
- Slab on Grade
- Concentrated Load Settlement
- Working with Engineers
- Slab or Foundation Replacement
Common questions
Can a foundation crack because it was built wrong?
Yes. Texas engineering guidelines list inadequate design or construction among the causes of residential foundation distress, alongside soil movement, unanticipated loads and material deterioration.
What construction mistakes cause concrete to crack?
Concrete industry guidance lists missing or poorly placed joints, poor subgrade preparation, high-slump concrete or added water, improper finishing and inadequate curing as common construction causes of cracking.
How level is a new slab supposed to be?
The Foundation Performance Association notes that ACI 117 allows an overall levelness tolerance of 1.5 inches and that most residential slabs are built to within about 1 inch of level, which is why a baseline survey matters when judging movement.
How is a deficient foundation repaired?
Texas guidelines list underpinning, grouting, mudjacking, crack injection, tendon stressing and partial demolition and reconstruction among slab repair methods. Which applies depends on what the deficiency is and how the foundation is performing.
Sources
- Guidelines for the Evaluation and Repair of Residential Foundations, Version 3 American Society of Civil Engineers, Texas Section
- CIP 4 - Cracking Concrete Surfaces National Ready Mixed Concrete Association
- Guidelines for the Evaluation of Foundation Movement for Residential and Other Low-Rise Buildings (FPA-SC-13-1) Foundation Performance Association
- Guidelines for the Evaluation and Repair of Residential Foundations, Version 2 American Society of Civil Engineers, Texas Section
- Soil Matric Suction and Active Zone Depth in Oklahoma Oklahoma State University (Er Yue, Ph.D. dissertation, 2017)
- Settlement Behavior of Compacted Oklahoma Soils (FHWA-OK-02-03) Oklahoma Department of Transportation
Was this page helpful?
Thanks. Your note goes straight to the person who maintains this library.